Service Log

I'm keeping a log of all the service that I'm having done or doing to this motorcycle, and I figured I could keep it online just as easily. I have no idea if this will be helpful to anyone other than myself.

Date Mileage Service Mechanic/Location Notes
1999
Nov 13, 99 ~39,400 Pre-purchase inspection - check to make sure nothing was wrong before buying the bike Cascade BMW Didn't find anything drastically wrong, but compression in the left cylinder (I think) was just below the "good" threshold, at ~120 PSI
Dec 11, 99 39,615 Diagnose and repair electrical fault - Generator light glows very faintly all the time. Replace alternator rotor. Cascade BMW Discovered that the alternator rotor was starting to separate, and was grounding itself out.
Dec 11, 99 39,618 Again with the Gen light, but this time it glows strongly all the time. Replace regulator. Cascade BMW The voltage regulator went out while riding away from the dealership, probably due to the rejuvenated alternator.
2000
Feb 11, 00 40,245 Install new Koni rear shocks Ian Johnston Ride height went up at least an inch, and shock dampening appears to be greatly improved. Further impressions as I get more miles on them. Now it's very obvious that I need to do something about the front springs and dampening... ;)
Feb 20, 00 40,340 Adjust valves Ian Johnston Valves were really tight (as in, I couldn't get the feeler gauge in to check) -- this will hopefully have a positive effect on my gas mileage, which has been rather low, at around 34-35 MPG. This may also have been the reason for the low cylinder compression in the prepurchase inspection. Bike starts better, and feels a little bit smoother. Acceleration has not perceptibly changed, but low-end torque feels a bit better. The right valve cover still makes a distinct ticking noise when cold.
Mar 29, 00 ~40,670 Replace clutch (includes replacing seals and o-rings, and lubing splines). Cascade BMW The clutch had been getting less grippy over the last week or two, including slipping for a second under harder acceleration -- given the mileage, this was the time to do it. The mechanic found that both engine seals had started to leak oil, and the clutch was starting to get soaked -- it was also nearly worn out. The neutral switch was also replaced, as it was apparently starting to leak as well.
Apr 8, 00 40,860 Engine oil and filter change Ian Johnston None
Apr 25, 00 41,030 Replace brake fluid - front brakes Ian Johnston Learned the hard way that fluid will seep past the threads when using a regular tube (and that the particular one-way-valve tube I picked up a Schucks wasn't worth the plastic it was stamped out of). Using a vacuum pump was much more effective. The fluid had obviously not been replaced for a year or two, since it was dark brown and had swirling particulate matter in the bottom of the reservoir.
May 9, 00 41,255 Replace spark plugs Ian Johnston Replaced Bosch W6DC's (wrong plug; according to service manuals W5D is correct) with NGK plugs as spec'd in the NGK guides -- couldn't find Bosch plugs where I was. The plugs looked to be in decent shape, but sooty; this combined with the engine dying upon moderate braking suggests a too-rich mixture, and possibly a bit of water in the float bowls. A carb rebuild is probably called for, and a re-sync is definitely called for.

I also got some service information from the dealer, detailing things they had done before I bought the bike.

Date Mileage Service Mechanic/Location Notes
Jul 9, 97 37,948 Rebuild rear drive, install new rear tire, rebuild master cylinder Buckingham BMW (now Ride West BMW) Mounted Dunlop Elite 491 120/90 rear tire.
Unknown 38,215 Prepurchase inspection Cascade BMW Apparently this inspection found a number of leaks, and that the choke cable needed to be replaced. The cable was replaced, and apparently the leaks were fixed, as I have not seen one drop of oil come out of this bike.
Unknown ~38,250 Level 2 service Cascade BMW I'm not sure what's included in a Level 2 service, but it's apparently a well-known designation.
Unknown ~38,250 Replace front tire and choke cable Cascade BMW None
Unknown ~38,250 Replace battery Previous owner (Steve Woodward) None


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Created by Ian Johnston. Questions? Please mail me at reaper at obairlann dot net.