Ian's biplane project

Wildly revised, August 1, 2011

The plane

I'm currently looking for the following characteristics in a biplane design:

  • Light
  • Cheap to operate
  • Two seater
  • Capable of using a 50-100 HP engine and still climb for anything
  • Ideal but not required: folding wings
  • Open cockpit
  • Mode-C capable (transponder)
  • Ideal: WWI or post-WWI-looking design

What I specifically don't want:

  • Acrobatic-oriented
  • Fast-flying
  • Twitchy to control
  • Big engine

I had previously considered an Acrosport II as being the right thing, but now I'm thinking it's just too big, and too concentrated on acro. Granted, I'm a big person, and it would fit, but it's simply more plane than I want.

My list of ponder-planes now looks like this:

  • Ragwing Special II
  • Sherwood Ranger
  • Flitzer Z-2 Schwalbe (currently vaporware)
  • Fisher Celebrity (unlikely, too lightweight)
  • Hatz Bantam (faster and spendier than I'd prefer)

The engines

The current list of "maybe?" engines:

  • AeroVee
  • Jabiru 2200 or 3300
  • Rotec R2800
  • Corvair
  • Rotax 912

I'd consider Continentals or Lycomings if the plane supported such a heavy engine, but I have a feeling my eventual design will be far happier with a lightweight engine.

The first engine I'm considering is the Continental O-200, a 100 HP certified aircraft engine:


David Murphy's O-200 installation

The next engine I came across was the Rotec R2800 radial engine, which produces 110 HP:


Rotec's promo picture

Next, I found William Wynne, who's a huge proponent of converting Corvair engines (100 HP, 220 lbs) for use in airplanes:


One of William Wynne's rebuilt Corvair engines

Next, the Jabiru 3300 came to my attention -- at 120 HP and 178 lbs, it's got the best power to weight ratio of all the engines I'm looking at:


Jabiru 3300

Finally, someone suggested I check out the Lycoming O-235, which I've seen referred to as between a 100 and 135 HP motor (here's why: check out this list of O-235 models):


An Ebay O-235, with a link to more Lycoming information

Engine breakdown (so to speak)

The engines stack up against each other like this (on the 1-10 scales, 1 is always "worst" and 10 is always "best"):

Name Uninstalled cost Max burst (takeoff) HP Max continuous HP Weight Reliability Parts/repair availability (1-10) Parts/repair cost (1-10)
Continental O-200 $5k-24k (used vs. rebuilt) 100 unknown 220 lbs excellent 8 2
Lycoming O-235 $5k-25k (used vs. rebuilt) 120 100? 220 excellent 8 3
Rotec R2800 $15k 110 100? 220 unknown 3 5
Corvair 2700 $3k-8k (I rebuild vs. he rebuilds) 100 90 220 good 10 10
Jabiru 3300 $10k-15k (used vs. new) 120 112 178 good 5 5

On a cost basis alone, it's no contest. The Corvair wins hands down. I can buy replacement parts at any auto parts store. But it's a car engine, and has a relatively unproven record when compared to the aircraft engines.

On a reliability basis (pretty important, in the long run), either of the certified engines makes the most sense. However, they're comparatively heavy and inefficient, and they cost a lot, whether you're looking at the initial price or the rebuild/maintenance price.

On a "what looks good" basis, there is, once again, no contest: the Rotec radial wins every time. But it's expensive, and has a completely unknown track record. At least Corvair engines have been flying since the 1960s, and I'd have a decent amount of trust in one. Not so the Rotecs.

On a cost and power:weight basis, the Jabiru is the clear choice. I've heard good reports about these engines in Europe, and I could be swayed with a bit more research. However, they're relatively new, and relatively unknown when compared with the Continental or Lycoming. The relatively high power:weight number also gives me pause, although I'd buy that modern materials make a big difference.

Overall, I'm stuck. Each engine has something to recommend for it, and to recommend against it. A reliable engine is great, but if I can't afford to fly it, what's the point? A cool looking engine is neat, but if I'm afraid to fly it, again, what point? The Jabiru 3300 actually seems to strike the best balance in my mind right now.

A final factor which may prove to be very important is insurability. If I can't get insurance with a given engine, that pretty much takes it right off the list. The certified engines are just about guaranteed to be insurable. The others, well, who knows? I'll find out when I go to ask about insurance.

Instruments and avionics

This is the minimum set of instruments and avionics I've been thinking I'd want:

Flying instruments:

  • Altimeter
  • Airspeed indicator
  • Vertical speed indicator
  • Compass

Engine instruments:

  • Tachometer
  • Cylinder head temp gauge
  • Exhaust gas temp gauge
  • Oil pressure gauge
  • Oil temp gauge
  • Voltmeter
  • Ammeter

Avionics:

  • COM radio
  • Transponder
  • Provision for handheld GPS

Lights:

  • Landing lights
  • Nav (three color) lights
  • Strobes


Created by Ian Johnston. Questions? Please mail me at reaper at obairlann dot net.